Roll grinding machines
Roll
grinding machines
Roll grinding machines / cylindrical grinding machines for all fields of application
METEX exclusively uses SIEMENS CNC controls SINUMERIK ONE for its roll grinding machines. The grinding software required for this has been developed in close cooperation with our customers over the years and is constantly being adapted to the increasing needs of the user industry. We use further SIEMENS developments of their control systems so that our customers always have the latest control model.
- Max. grinding diameter: 600 mm
- Max. centre-to-centre distance: 4,000 mm
- Max. workpiece weight: 6 t
- no machine foundation necessary
Equipped with:
- Hydropol-version
- SIEMENS electrics
- CNC control SINUMERIK 840 Dsl
- WMG-On-Line 3-point-measuring-system (IN-process); integrated into the automatic grinding cycle
- digital LISMAR combi crack detection system (LRI)
- softloader
- Max. grinding diameter: 800 mm
- Max. centre-to-centre distance: 4,500 mm
- Max. workpiece weight: 8 tonnes
- no machine foundation necessary
Equipped with:
- Hydropol-version
- SIEMENS electrics
- CNC control SINUMERIK 840 Dsl
- WMG-On-Line 3-point-measuring-system (IN-process); integrated into the automatic grinding cycle
- ACTA combi crack detection system
- softloader
WS 1,300 x 4,500 CNC HP Cylinder Grinding Machine
- Max. grinding diameter: 1,300 mm
- Max. centre-to-centre distance: 4,500 mm
- Max. workpiece weight: 35 t
- no machine foundation necessary
Equipped with:
- Hydropol-version
- SIEMENS electrics
- CNC control SINUMERIK 840 Dsl
- WMG-On-Line 3-point-measuring-system (IN-process); integrated into the automatic grinding cycle
- ACTA combi crack detection system
- starting drive for safe start of heavy backup rolls
- Max. grinding diameter: 600 mm
- Max. centre-to-centre distance: 4,000 mm
- Max. workpiece weight between centres: 6 t
Equipped with
- SIEMENS electrics and CNC-Sinumerik 840 Dsl
- grinding software, specially adapted for roll manufacture
- ON-Line Measuring (IN-Process) for measurement of all necks and barrels in the fully automatic cycle during grinding
- digital LISMAR combi crack detection system (LRI)
- supportive roller steadies to support thin rolltypes
- dressing system for plan grinding and flanch grinding
- Max. grinding diameter: 600 mm
- Max. centre-to-centre distance: 4,000 mm
- Max. workpiece weight between centres: 6 t
Equipped with
- SIEMENS electrics and CNC-Sinumerik 840 Dsl
- Off-Line 2-point-measuring-system; integrated into the automatic grinding cycle
- combined LISMAR crack detection system
Designed with longitudinal moving workpiece line for high-precision grinding of aluminum cold work rolls.
- Max. grinding diameter: 630 mm
- Max. centre-to-centre distance: 3,500 mm
- Max. workpiece weight between centres: 6 t
Equipped with:
- Hydropol-version
- SIEMENS electrics
- CNC control SINUMERIK 840 Dsl
- WMG-On-Line 3-point-measuring-system (IN-process); integrated into the automatic grinding cycle, mounted at workpiece bed
- adapted steady rests
- softloader
Designed with longitudinal grinding support for high-precision grinding of aluminum cold work rolls.
- Max. grinding diameter: 1,250 mm
- Max. centre-to-centre distance: 8,000 mm
- Max. workpiece weight between centres: 22 t
Equipped with:
- SIEMENS electrics
- CNC control SINUMERIK 840 Dsl
- WMG-On-Line 3-point-measuring-system (IN-process); integrated into the automatic grinding cycle, mounted at grinding support
- adapted 2-point steady rests with automatic oil lubrication
Grinding of all types of film and special rolls
- Max. grinding diameter: 1,250 mm
- Max. centre-to-centre distance: 14,000 mm
- Max. workpiece weight between centres: 22 t
Equipped with:
- complete SIEMENS electrics
- CNC control SINUMERIK 840 Dsl
- Off-Line 2-point-measuring-system; integrated into the automatic grinding cycle
Technical features:
- For the 14 m long hollow rolls, supportive roller steadies with electromechanical fine adjustment and a sensitive pressure force display were developed.
- For grinding thin-walled hollow rolls, which have a thermally difficult behaviour, a special software was developed.
Grinding of all types of paper industry rolls and cylinders
- Max. grinding diameter: 2,000 mm
- Max. centre-to-centre distance: 12,000 mm
- Max. workpiece weight: 60 t
Equipped with:
- SIEMENS electrics
- CNC control SINUMERIK 840 Dsl
Technical features:
- cross-sliding workpiece line
- moving exhaust system for wet and dry grinding
Grinding of all types of printing industry rolls and cylinders
- Max. grinding diameter: 1,300 mm
- Max. centre-to-centre distance: 6,000 mm
- Max. workpiece weight: 25 t
Equipped with:
- SIEMENS electrics
- CNC control SINUMERIK 840 Dsl
- Off-Line 2-point-measuring-system; integrated into the automatic grinding cycle
Technical features:
- special software for measuring interrupted cylinder surfaces
- moving exhaust system for wet grinding
Equipped with:
- SIEMENS electrics
- CNC control SINUMERIK 840 Dsl
Technical features:
- grinding of worm shafts with barrier-edge, using special motorized steady rests, fully integrated into the grinding cycle
- moving exhaust system for wet grinding
- Max. grinding diameter: 1,200 mm
- Max. centre-to-centre distance: 6,000 mm
- Max. workpiece weight: 20 t
Technical features:
- two Sinumerik 840 Dsl operating panels with special software
- moving exhaust system for wet grinding
- special faceplate for driving rotor shafts
The Windows 10-based CNC control concept enables the complete operation and control of the entire grinding process in the fully automatic cycle. All necessary technical information for the operating personnel will be displayed on a touchscreen, type ITC2200, in the respective national language of our customers.
Technical highlights
- CNC control system
- Measurement technology
- Crack detection technology
- modern drive systems for the axes
- heavy start system for soft starting of heavy backup rolls
- highly stable grinding spindle systems with dynamic automatic grinding wheel balancing systems
- Belt grinding device
- Exhaust system
- steady rests
- workpiece support
- softloader
Our technologies
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